About ProtoAero
Engineering Precision. Accelerating Innovation.
Where advanced manufacturing meets aerospace-grade performance.
Our Mission
To revolutionize how high-performance industries design, test, and manufacture components—through the power of precision additive manufacturing.
ProtoAero exists to bridge the gap between design intent and production reality. We help engineers, innovators, and R&D teams bring bold ideas to life faster, with unmatched accuracy and reliability.
Our Story
Born from a team of engineers and problem-solvers, ProtoAero was founded in Toronto, Canada, with a single belief: speed and precision should never be at odds.
Our founders saw how traditional manufacturing often limited innovation—long lead times, rigid tooling, and costly iterations. So they built ProtoAero: a modern additive manufacturing partner capable of taking projects from digital concept to functional part in record time.
Today, we’re proud to serve clients across aerospace, automotive, industrial, and research sectors, delivering flight-ready prototypes and production-grade parts built to exacting standards.
What We Do
We combine engineering expertise, cutting-edge 3D printing technology, and data-driven quality control to produce components that meet the highest levels of precision and performance.
Our core capabilities include:
Rapid prototyping and small-batch production
High-performance polymer and composite printing
Design validation and dimensional analysis
Integrated design-to-production workflows
Post-processing and surface finishing
Every part we build is backed by engineering rigor and verified performance data.
Our Approach
We don’t just print parts—we engineer solutions.
Each project begins with a deep understanding of your technical goals, performance requirements, and material constraints.
Our engineers collaborate with your team to optimize design geometry, reduce weight, and improve functionality before a single layer is printed.
This partnership-first approach ensures:
Fewer iterations
Faster production
Greater performance reliability
Because precision is built into every step.
Industries We Serve
We specialize in mission-critical parts for sectors where precision isn’t optional.
Aerospace
Lightweight components, UAV parts, airflow testing
Automotive
Functional prototypes, small-batch performance parts
R&D / Startups
Iterative prototyping, proof-of-concept parts, MVP assemblies
Industrial
Custom jigs, machine components, enclosures
Our Commitment to Quality
Every ProtoAero component is produced to aerospace-grade standards, with quality control at every stage of production.
We operate under ISO and AS9100-inspired frameworks, ensuring dimensional accuracy, material consistency, and repeatable results.
We don’t ship parts until they meet our standard:
engineered perfection.
Ready To Move From Prototype To Production?
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